DINCER 110 (3 and 4&6 POINTS) SERIES
BOX FOLDER AND GLUER MACHINE
GENERAL TECHNICAL SPECIFICATIONS :
- Machine is good also for corrugated boxes as well as cartons ( 40 mm (1,57 inch) belt is provided as optional)
- Machine general belts sizes: Lower group:24 mm (0,94 inch) & upper group: 19 mm (0,75 inch).
- Easy belt changing without taking out any pulley or shaft
- Graphited pulley bed for the easy moving of lower carriers
- Upper carrier system easily adjustaed according to carton thickness
- Chromized shafts and graphited shaft bearings to enable practical movement of carrier groups
- Special design, heavy duty bearing pulley beds for lower carrier belt system pulleys
- Support profiles at 15 X 15 mm (0,59 x 0,59 inches) and 20 x 20 mm (0,78 x 0,78 inches) sizes
- Large lower glue unit with big glue wheel, scrappers that do not need set up. 3 mm (0,11 inch) and 6 mm (0,23 inch)stainless steel wheel and scrapper group
- Digital position indicators
- Carton types and thickness: 150-650 gr/m2 + E, F, C, B, EB, BC, flute corrugated
- Machine length: 13.5 m.(531,49 inch)
- Carrier group that provides manual - electrical movement for lower carriers
MACHINE SECTIONS AND TECHNICAL SPECIFICATIONS :
Feeder Section :
- 10 pieces (1300mm x 8mm x 25mm) independently left - right adjustable feeder belts (51,18 x 0,31 x 0,98 inches)
- Adjustable vibration motor
- Independently forward-backward adjustable and moveable diamond tipped feed gates group ( 2 pieces)
- Easy and independent feeder belt tension
- Easily mounted and dismounted belt system
Pre-Folding Section :
- Pre-breaking system to enable cartons pre-breaking upto 135 degrees
- 3+3+3 carrier groups
- Folding attachment group for glue flap
- Center pre-break attachment group
- Moveable and adjustable upper carriers
- 3 arm groups to carry upper carriers with bridge system
Crash Lock Bottom :
- 3 line lower belts and 3 lines upper carrier group(sliding and adjustable)
- 2 straight scoops in different sizes
- 2 reverse scoops of 3 different sizes
- Folding nail group.( 6 pieces for 3 points machine / 8 pieces for 4-6 points machine)
- Different sizes and shapes folding bars
- Crash lock bottom applied on pre-folding sections
4&6 Points Servo Back-Folding System :
- DINCER Servo Back-folding system provides a continuous back folding function. By the Servo system, all carton set ups are recalled automatically after the carton flap size is entered to the system and thus no other set up is required for back folding electronical set up. Operator easily makes the parameter changes for different size and gramage of the boxes from the touch screen and these parameters are recorded in the machine memory to recall for future jobs.
- 2 inverted ears wooden scoops in 2 different sizes
- 2 flat ears wooden scoops in 2 different sizes
- Miscellenaous sizes stainless steel bars for 4 corner boxes with lid
- 2 servo motors for back folding
- Back folding is done on pre-folding section
- System group with elevator to position up-down
- 8 pieces 2 different 3 arms of nail body and 24 pieces of nails
- 6 pieces 1 type of 2 arms of nail body and 12 pieces of nails
Final Fold Section :
- Final fold section is designed to fold and close the cartons smoothly
- Easily adjusted, chromized folding rolls all along the final fold section
- Folding belts with independent speed adjustment
- Folding belts 3 pieces 30 mm (1,18 inch) and 3 pieces 40 mm (1,57 inch).
- Poliamide folding rails for folding / closing the cartons
- Moveable end roll for special boxes
- 2 different size swords for different length / flap boxes
- Small apparatus for folding small boxes (1 piece)
Delivery Section :
- Mechanism group that can be adjusted in all directions according to carton length and shapes
- Belt set up possibility while machine is in operation
- Counter that shows the folded & glued box quantity and kicker
- 4 KW AC delivery motor
- Up-down adjustable eccentric set up mechanism
- 24 mm ( 0,94 inch) lower - upper belt group
- Electrically adjusted carrier group
Stacker Section :
- 72,5 cm ( 28,54 inch) width conveyor belt
- 514 cm (202,36 inch) stacker upper tension belt (2,5mm thickness)
- 827 cm (325,59 inch) stacker lower tension belt (2,5mm thickness)
- Lower - upper belt correction group to avoid belts from moving left-right
- Pressure adjustable rollers.
- 7 pieces piston groups that create pressure between rollers.
- Adjustable, stacker upper tension belt from special flexible material (30mm x 5mm x 520cm) (1,18 x 0,19 x 204,72 inches)
- Lower front roller group that can be positioned up -down when needed
- Regulator / synchronizer that synchronizes stacker speed with the main machine for a smooth carton flow
- Wheels to enable easy movement of the section
- Stacker length: 4 m. (157,48 inch)
- 1,5 kw motor
ELECTRIC-ELECTRONICAL AUTOMATION SYSTEM :
- Seperate electrical cabinet containing all the electrical equipments and components
- Siemens automation control system S7-1200 PLC
- KTP-700 ( 7”) Siemens touch screen where all the machine functions can be reached
- 1 piece remote control
- Push buttons at the feeder, delivery and stacker sections
- Programmable alarm horn for safety.
- 4 pieces synchronized AC motors and Siemens drivers (V20 Serie)
- Belt speed: 400 m/min.
INCLUIDING EQUIPMENTS :
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CD/French fries/presentation folder attachments
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Conical and conical crash lock bottom box attachment
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30 mm (1,18 inch) and 40 mm (1,57 inch) Folder Belts for corrugated boxes
OPTIONAL SYSTEMS :
Box Alignment System :
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Provides edge alignment after folding of boxes before delivery section
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One thing necessary for boxes to stick more rigidly under press is the system
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It transmits the circular motion to the kicker legs with pneumatic valve system
